Automatic High Speed Tinning and Connector Insertion Machine KWS-ZX-006

The equipment can realize the functions of automatic wire cutting, stripping, twisting, and tin dipping at one end of the wire, and automatic wire cutting, stripping, and rubber shell threading at the other end.

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Note: According to the characteristics of product processes, personalized wire harness processing solutions and non-standard customized equipment can be provided.

Product Features

1.Automatic feeding of bulk rubber shell by vibration tray
2.Simple design, easy operation, and convenient debugging
3.It is simple to change product specifications, and it takes a short time.
4.General Thread Feeding Machine for Gift Matching Bobbins and Axes
5.The cutting length and stripping length of the wire can be freely set per P;
6.Equipped with Japan SORL pressure monitoring
7.The equipment automatically selects and isolates defective products in the process.
8.The equipment has the function of connecting with the customer's MES system.

Technical Parameters

Voltage	AC 220V
Power	About 4.1KW
Air Pressure	0.4-0.6 MPa
Weight	About 460KG
Dimensions	1980L x 1080W x 1960H (excluding the wire feeder and vibratory feeder components; actual dimensions may vary for non-standard machines)
Feeding method	Automatic feeding of connectors shell via vibration tray, automatic feeding of wire by feeder, and automatic feeding of tin wire and molten tin.
Functions	Two sets of wire twisting and tin dipping for A1-10mm terminals; B1-10mm terminals: stripping, crimping and inserting. Pressure controller inspection, visual inspection, insertion and extraction force displacement inspection, sorting of good and defective products
Processing Range	AWG18-32z, capable of simultaneously processing wires in more than 10 colors (customization available for additional colors)
Machining length	30mm ≤ L ≤ 1000 (Contact the on-duty sales staff for special requirements)
Wire cutting accuracy	1-10mm, wire cutting length: 1-10mm
Strip Length	Stripping length A end, twisting wire and tinning B end, stripping, crimping, inserting
Twisting length	2mm-10mm,
Tin Dipping Length	0mm-10mm
Crimping capacity	2.5KN, which can be customized according to customer requirements
Holes of connector	24 holes a line ,3 lines (max)
Maximum number of inserted pin colors	10 colors (customization available for more colors)
Size of Connector	(customized)
Production efficiency	2850 PINs per hour (actual output varies depending on wire length and enabled functions)
Detection devices	Pressure management detection, insertion/withdrawal force displacement monitoring, terminal presence/absence, visual inspection, 180-degree calibration, housing socket presence/absence, and production defect rate setting.