Fully Automatic High-Speed Terminal Insertion Machine
The equipment can achieve fully automatic dual-end plug-in shell machine functions such as automatic wire cutting, stripping, twisting, tinning at one end, and automatic wire cutting, stripping, terminal crimping, and shell insertion at the other end. Note: Personalized wire harness processing solutions and non-standard customized equipment can be provided according to the product's process characteristics.
Features
1. Independent dual-blade base, convenient for quick adjustment of stripping depth;
2. Versatile and freely customization
3. Integrated operation (crimping management, visual parameters) integration
4. The equipment is equipped with the function of interfacing with the customer's MES system
5. The insertion process adopts a 3-axis split-type operation, effectively improving insertion efficiency. The guided insertion method effectively enhances insertion accuracy and protects the terminal functional area
6. Flip-style defective product isolation method, ensuring 100% isolation of production defects
7. Independent adjustment at both ends, facilitating equipment debugging
Automatic High-Speed Terminal Insertion Machine
Easy operation
Accurate positioning
Stable and precision
|
Voltage |
AC 220V |
|
Power |
About 4.6KW |
|
Air Pressure |
0.4-0.6 MPa |
|
Weight |
780KG |
|
Size |
2400Lx1500Wx1850H (exclude wire feed device and vibrator bowl) |
|
Function |
Cutting, Two-sides striping, crimping, connector insertion, insertion force inspection, visual inspection ,defective product isolation |
|
Wire Diameter |
AWG16-AWG30 |
|
Cut off length |
1000≥L≥70mm (customized) |
|
Cut off precision |
0.5mm+cutting lengthL*0.2% |
|
Peeling Length |
A side：0.1-9.0mm B side：0.1-10.0mm |
|
Crimping Force |
2.5KN (customized as per requirements) |
|
Holes of connector |
24 holes a line ,3 lines (max) |
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Pin Color |
9 colors (more colors need to be customized) |
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Size of Connector |
MAX:42×28×26,MIN:6x7x3 |
|
Speed |
5700holes/H (depend on the product) |
|
Inspection Points |
wires missing , wires knotted, terminals missing, stripping wrong, crimp force monitor, insertion force inspection, visual inspection, connector missing, defective rate inspection |
|
Standard Accessories |
Wire feeder,CFM ,Visual Inspection ,Insertion Force Inspection ,Defective product isolation |
|
Non-performing rate setting instructions |
Alarm Shutdown: Missing wires, tangled wires, missing terminals, missing plastic housings, excessive set defect rate Alarm Sorting with Production Continued: Stripping abnormalities, terminal crimping pressure abnormalities, insertion and extraction force abnormalities, defect rate not exceeding the set threshold |
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