Automatic Single-pole Housing Insertion & Tin Dipping Machine
Product Features：
This equipment is mainly used for processing internal wiring harnesses of home appliances, automotive electronic products and other products. It is an all-in-one fully automatic machine that can simultaneously realize functions including cutting, stripping, terminal crimping, wire twisting, tin dipping and PIN insertion.
Failure rate setting instructions：
Alarm shutdown: wire missing, wire tangling, terminal missing, plastic base missing, flux missing, defective rate exceeding set threshold
Alarm selection to resume production: stripping abnormality, terminal crimping force abnormality, insertion and extraction force abnormality, the set defective rate is not exceeded.
Device Hardware Configurations：
A.System: Mitsubishi Control System, Japan
B.Servo Motor: Mitsubishi Servo from Japan
C.Cylinders / Solenoid Valves: AirTac
D. Module: HIWIN Taiwan or TBI
E. Sensor: Daochuan company
Technical Parameters：
|
power supply |
AC 220V |
|
Maximum power |
3.2KW |
|
Air Pressure |
0.4-0.6 m Pa |
|
Machine Weight |
800KG |
|
Overall dimensions |
2100Lx1200W × 1580H (exclude wire feed device and vibrator tray) |
|
functions |
Model KWS-ZDC-01A type Crimping (Half Stripping) + Crimping & Pin Insertion |
|
KWS-ZDC-01B type |
Wire twisting and tin dipping (half stripping) + crimping PIN insertion |
|
processing range |
AWG#18-AWG#28 |
|
processing length |
580 ≥ L ≥ 20 mm (Contact the on-duty sales staff for special requirements) |
|
Cut off precision |
0.5mm + wire cutting length * 0.2% |
|
Stripping Length |
End A: 0.1-10mm, End B: 0.1-6mm |
|
crimping capacity |
2KN |
|
Maximum number of inserted pins |
16 holes per single row, maximum 3 rows |
|
Maximum number of inserted pin colors |
8 colors |
|
Housing Size |
Max:40*25*25, Min: 5*6*3 |
|
Production efficiency |
1800PIN /H |
|
Basic inspection functions |
Check presence of wires, wire tangling, check presence of terminals, abnormal stripping, insertion and extraction force test, check presence of plastic housings, defective rate setting |
|
Standard components |
Wire feeding machine, terminal crimping pressure monitoring (Showa Japan) |
|
Optional Components |
CCD Visual Inspection of Terminal Crimp Front Side (Optional) |
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